AI solutions for the packaging and manufacturing industry. We add sensors, vision and analytics to the machines you already own, so you see problems before they stop the line.
NestléITCParle AgroTVS MotorCiplaBiocon BiologicsTata ElectronicsBoschJSW SteelBlue StarVoltas
Based in Peenya, Bengaluru. Working with plants from food lines in Pune to pharma clean rooms in Hyderabad.
FirstSave began in 2018 as a two-person electrical-maintenance crew called out to fix midnight breakdowns in Bengaluru’s industrial belt. Every factory we visited had the same complaints: unplanned stoppages, soaring power bills, and a patchwork of vendors no one could coordinate.
We grew by solving those pains end to end, adding panel-retrofit engineers, PLC/SCADA programmers, clean-room specialists, and an AI R&D pod. Today we keep more than 450 plants running across India.
Six ways we help a plant run longer, cleaner and cheaper. Start with the one that hurts most.
Sensing engineered around your machine and the fault you want to catch.
A complete monitoring system configured for your plant, from one critical machine to every line on every site.
Confirms the machine is ready before a weld starts, and keeps watching through the cycle.
Annual maintenance support backed by live machine data. Our engineers look after your plant while the IMMS platform shows machine health around the clock.
One-time installation is charged per machine. The monthly fee is flat. Ask us for a quote.
A live virtual copy of your machine or line, kept in step with the real one by sensor data.
AI that goes beyond alerting. Within limits you set, it adjusts the process itself.
An edge gateway reads your PLCs and sensors and streams to a secure time-series store. You get line, shift and site dashboards with role-based KPIs.
Temperature, current, vibration and camera data from PLCs and sensors.
Edge gateway with store-and-forward for patchy networks.
Live monitoring, production and OEE views on web and mobile.
Push, SMS and email alerts, plus early fault detection and anomaly trends.
Open APIs for ERP, MES and LIMS. CSV/Parquet export. OPC-UA, Modbus and MQTT at the edge.
Role-based access, audit logs, tenant and site separation, encryption at rest and in flight. On-prem or private cloud.
Pilot 1–2 critical lines with live dashboards, alerts, OEE and first AI models. Scale to the full site after a results review.
Five steps, with no disruption to production.
We review production lines and map your loads, pain points and quick wins.
A detailed plan showing where the kit installs, expected energy and downtime savings, and clear payback timelines.
Overnight or during planned shutdowns, we mount sensors, deploy the edge controller and commission the system.
Operators learn to use the dashboards and AI tools.
Maintenance, upgrades and performance tuning under an SLA.
Plants that deploy FirstSave typically recover their investment within 6–12 months through less downtime and better energy use.
“After deploying FirstSave Premium, we predicted three motor failures before they happened. That single quarter’s savings paid for the entire year’s subscription. It’s not monitoring, it’s insurance.”
Plant Head, Auto Components Manufacturer, Pune
Book a free machine audit or ask about any product. Our engineers will map your lines and recommend where to start, with no obligation.
Phone: +91 7418 303 113Thank you. We have your enquiry and will call you within one business day.
